iJet High Pressure Water and Mechanical Deburring

iJet: Specifications

MACHINE DATA

	X, Y & Z Repeatability: 0.005mm (0.0002") all axes
	"B" axis rotary: infinite, programmable to 0.001 degree increment
	Travel: 1500mm x 400mm x 300mm (59"x15.74"x11.8")
	Work zone (in wash camber): 1000x 400x 300 (39" x 15.75" x 11.8")
	Rapid speed: 40m/min (1575 ipm) all axis
	Acceleration: 5 m/sec2 (1/2 g) all axes. Payload up 75 kg (165 lbs)= part + end-effecter
	Air Requirement: 6bar (85 psi)
	CNC: Siemens/Fanuc

MACHINE

	Fully CNC controlled three linear axis (X Y &Z) and 1 rotary axis
	Rotary axis for auto part spin cycle & agitated wash
	Bed with integral recovery water tank and part rinsing tank
	Dual beam elevated 4 axis module moves the ram and end-effecter
	Robust machine tool construction for 24/7 operation
	Designed for direction integration cell and FMS environments with part (feed/exit) conveying systems.
	Up to six single jet and manifold jet wash and deburr stations in the basic configuration
	Ability to deburr multiple parts at the same time for dramatic cycle time reduction
	Ability to perform mechanical deburring as well as high pressure water deburring
	Submerged and non-submerged part wash
	Safety Guarding on all moving parts

PUMP

	40/75/100 HP high pressure pump systems to 15,000 psi (with soft start & variable frequency drive option)
	Pump protection switch with rupture disc
	Triplex plunger pump with solid ceramic plungers for extended life
	Pump noise reducing housing

END EFFECTER & TOOLING

	Reconfigurable machine featuring removable quick change end-effecter
	End-effecter docking station with air manifold
	Part detection options
	Replaceable tooling station plates (inside wash chamber)
	Replaceable high pressure tooling
	AC motor powered rotary nozzle
	Rigid high pressure stainless steel piping throughout
	Early tool replacement warning system

WATER SYSTEM

	Closed loop recirculation clean water
	Recovery water tank
	Separate rinse tank integral to machine bed
	Pre-wash tank with connection to external tank and filtration system
	High pressure water heat exchanger
	Wash chamber mist collection system
	Bed with stainless steel lined water tank
	Stainless steel tray wire mesh chip catch with separate removable chip catch basket
	Two stage recovery tank sediment separation
	Twin stainless steel 5micron followed by 1micron bag or cartridge filter for clean water system
	Oil skimmer for recovery water system
	Easy access tank clean-out ports

The specification published above are not binding in detail. Bertsche Engineering reserves the right to make and incorporate design changes and improvements without notice as conditions warrant.